The rear wheel wells were prepared by
cutting to smoothen the bend and fillet soldering. |
...
|
The wells were soldered to the body
at
the inside and their bottom parts trimmed to mach the chassis contour.
The fillet solder was then ground with Dremel. |
...
|
This is how it looks after
grinding. |
|
The areas
where the doors would be
were marked to be cut. They were cut off by Dremel.
|
|
|
Now back to the doors. The internal
panels
were cut as a development, and bent to shape with pliers. A
test-fitting
to see how they fit. Note the gap left for the glass. |
...
|
The door panels were joined with
solder.
Pre-soldering was made on the mating edges with soldering iron. The
parts
were joined by applying the heat of a torch. |
|
|
A test-fit with the doors to see if
everything
is OK. |
|
The rocker panels are prepared by
cutting
out a development and bending with pliers. This is a critical part
because
it has curvatures in all 3 axes. Note point solders inside. These were
put at the places of irregular protrutions after bending, as filling
material.
They were ground smooth afterwards. |
|
|
The rocker panels were soldered to
the
body with the doors in place. |
|
The windshield panel in raw formed
shape.
The bendings were made with round pliers. |
|
The windshield panel is soldered into
place . |
|
Imperfections in the bends ground by
Dremel. |
|
The recess panels between the
floorpan
and the rocker panels are formed and soldered into place. |
|
|
|
|