July 21, 2004:
For
the lamps, there was nothing in
my parts box that would be suitable for the RS. So playing around, I
came
across my LED stock which immediately lit a light that I could use them
and make them operate too. So I began from the rear, by covering the
rear
lamp recesses with styrene.
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I
drilled carefully in 6 steps, holes
with 5 mm diameters for the LEDs. |
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A
test fit with the LEDs, for the drilled
holes. |
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The
headlamps should have their share
too, with the white LEDs. I cut and drilled the back side of the
headlamp
reflectors. |
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Inserting
a LED, and installing temporarily
in the front fender, I saw that the back of the LED was too long and it
would show from the wheel arch. |
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The
remedy was trimming the LED down
close to the anode and cathode. I performed the job with a cutting disc
of Dremel. The cut section of the LED was dull, and I applied Humbrol
Clear
Cote to make it crystal clear again. |
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July 27, 2004:
For
the boot lid hinge, I formed a paper
clips wire to shown at the right.
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I
prepared the bed for the hinge from
styrene sheets. |
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The
hinge assembly. |
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.July 31,
2004:
For
the front signal lamps, I trimmed
two rectangular LEDs and bent the legs to ease the wiring layout under
the fender.
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I
marked the area that the signal lamps
would pop out of the fender and drilled the area out. |
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After
finishing the hole with filing,
I checked for lamp fits. |
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Both
front signal lamp holes are ready. |
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The
rear lamp cluster had to be grouped
together. I decided to use a plastic glue gun and to prevent sticking
to
the fender at this moment, I applied Humbrol Maskol to the insides. |
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I
applied molten plastic over the LEDs
after installation in their holes. Before the plastic got hard, I
adjusted
the final positions of the LEDs. |
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A
general look showed no misalignments
in positioning. |
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I
soldered the common (-) legs and
bent them right upwards. Then I completed the plastic over the cluster
to isolate the legs from each other. |
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I
bent the legs to suit the fender
inner surface. Wiring will follow during final installation. |
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