This
is the donor kit. |
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These
two pictures are as the kit arrived to me. The right B-post and part of
the door was broken. |
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On
the left door, there were two breaks in the door panel too. |
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I
began cutting the openings with my Dremel, taking good precaution
against
dusting. While cutting, I held the piece close to the hose of a vacuum
cleaner, which I held between my thighs (tip of hose seen just behind
my
left hand). |
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OOOPPS!!!
Some part of the door broke apart while filing! I temporarily fixed it
back in place with CA glue. |
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Now
the remedy for the B-post. I made a foil mold, covering the gap made by
the missing part and fixed it on the body by tapes. |
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On
the left door, the breaks were minor so I put a masking tape on the
outside
and placed a piece of foil (folded a couple of times to build some
thickness)
at the upper level of the door panel. This foil edge will stop resin
from
flowing away. |
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I
poured resin in the foil mold |
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and
also to the left door. |
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After
curing, I ripped the foil away to display the roughly filled resin. |
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This
is the left door after cure. |
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l
scribed the door line and glued the quarter window bar made from
styrene. |
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March
11, 2004:
I cut
the front internal panels from the donor kit to transfer to the UTE.
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The
hood is serving as a fixing template for the assembly. To prevent
sticking
of the glue to the hood, I put masking tapes on the edges of the hood
and
then fixed the taped hood on the body with another masking tape on the
outside. |
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Then
I applied epoxy glue along the mating edges. |
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Taking
off the hood, the front part is fixed. |
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March
13, 2004:
I cut
the inner tub to suit the shorter cab of the UTE.
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I
tailored and built the bed from styrene sheet.. |
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..and
fixed it to the body with epoxy glue. |
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