16
March 2016:
I
prepared the steering knuckles from brass sheet and soldered M2 screws.
|
19 March 2016:
Now
on to the rear springs. Contrary to the front ones, since
they
would be thicker, I chose styrene sheets to build the springs. I only
made the main leaf from two layers of brass sheet soldered together, to
provide some load bearing capacity.
|
I prepared
the shackles from brass sheet for the front springs and installed them
in place. I made the tie rod from aluminum rod, drilled the ends and
connected to the steering system with pins.
I also prepared the shackles for the rear springs and installed the
rear springs in place.
|
20 March 2016:
For
the rear axle, I used square brass tube and brass sheets for spring
fixing plates. For the axle extensions, I used M2 screws,
their
heads turned to a diameter to tight-fit in the square tube. To maintain
concentricity, I applied M2 rivet nuts atthe axle ends.
|
I made the differential housing by cutting layers of styrene sheets and
filling with epoxy putty, then sanding.
|
I fixed the rear axle group to the springs with epoxy glue.
|
21 March 2016:
For
the wheels, I played on Jimmy Flintstone JFW-1 (9-20) resin wheel. I filled the
openings, to open circular holes later. The number of wheel nuts will
be 8 as well.
|
For the brake drums, I made a model from styrene sheets and produced a
silicone mold.
|
I made the fuel tank from brass sheet.
|
I
shaped the tank brackets from brass C-section. I bent them by heating
and drilled the retainer clamp belt holes. I made the retainer belts
from brass sheet.
|
I soldered the brackets on the chassis, put the fuel tank on the
brackets and fixed by using the retainer belts.
|
23 March 2016:
I
made the rear pull-bar traverses from brass sheet. I made the towing
hook bracket from the head of a cable wire clip. I fixed all with epoxy
glue.
|
24 March 2016:
For
the front bumper, I cut out one side of a rectangular brass tubing with
Dremel and got a C-section.
|
I
made notches with Dremel at the ends and bent the bumper.
|
I
filled the gaps with solder.
|
I
made surface smoothing with epoxy putty, and made posts at the ends
from 1 mm iron wire and soldered.
|
The
wheel as taken from the mold and trimmed.
|
26 March 2016:
I
made the engine and gearbox assembly from balsa Since the hood is not
openable, the engine will not have any details. However, something must
be present there to insert the driveshaft, so that is the reason I
built the engine etc.
|
I
prepared the installing points of the cab to the chassis. I drilled the
traverses, and soldered M2 rivet nuts at the countering points on the
base.
|
I
completed the steering system until the steering box outlet.
|
I
prepared the cab steps from brass sheet and wire, and soldered on the
chassis. Actually, the steps on the original vehicle are bolt-mounted
to the cab but on this vehicle in the film, they were removed and such
a construction was applied; so I stayed in fidelity with the film.
I made the brake servo tank from styrene tubing, wooden rod and brass
sheets and fixed on the chassis with epoxy glue.
|
|
|
.......................................
|